Second, motor current anti-jamming design
1, sampling resistance
Sampling resistors are basic resistor components, and the choice of their parameters is also an important factor in sampling accuracy.
The motor controller samples the two-phase current of the motor through the sampling resistor. As shown in FIG. 1, the voltage signal obtained from the sampling resistor is voltage-biased and amplified, and input to the A/D unit of the microprocessor, thereby obtaining The two-phase current, according to Kirchhoff's law, the sum of the three-phase current vectors is 0, and the value of the current of the third phase is derived.
For a 320V power supply air conditioner compressor, the internal resistance of the motor is 0.2Ω. If the sampling resistor is suitable, it has no effect on the circuit. If the resistance of the sampling resistor is too large, it will cause voltage loss, which will make the energy efficiency lower. A larger resistance value will shift the load voltage and generate electromagnetic interference, which will cause the system to be sensitive to noise. When determining the resistance, you need to consider the stability and resistance error of the resistor.
2, the op amp design
In the circuit design process of the motor, the design of the op amp circuit should be considered. The following is the design description of the phase current sampling circuit. This article uses ON's NCV20034 automotive-grade op amp chip, which has a gain bandwidth of up to 7MHz and integrates four independent op amps.
The op amp chip itself is resistant to common mode interference, while the resistance to differential mode interference is slightly weaker. Therefore, the design should focus on improving the differential mode anti-interference ability on the differential line. As shown in Figure 2, the C2 capacitor is designed to improve the immunity to differential mode interference. The resistors on the differential line (R34, R35) and the feedback resistor (R39) should use high-precision resistors, so that the theoretically calculated parameters are accurate and reliable. Then, an RC circuit is connected to the AD port pin connected to the output of the operational amplifier to filter out high-order harmonic interference and random pulse interference, thereby improving the anti-interference ability.
3, PCB layout
In order to accurately sample the current, the position of the op amp chip on the PCB should be as close as possible to the sampling resistor, and at the same time, the op amp chip should not be far away from the MCU. The ground of the op amp and the ground of the MCU should be as close as possible. As shown in Figure 3, the sampling resistors (R98, R99, R100) are routed at both ends to the in-phase and inverting ports of the op amp. The differential lines should be equidistant and as short as possible to avoid other interference. The compressor involves high-voltage and low-voltage parts. When laying the current ground, it should be able to isolate a large current and a small current at a good point.
