Innovative mechatronics drive solutions
Lenze Lenze's mechatronic drive solutions help equipment manufacturers develop equipment modules faster and more reliably. Mechatronics has always been the focus of Motion Centric Automation experts. First of all, Lenze brings you the MF motor, which can be used with the inverter for quick control operation. This is followed by Lenze's Smart motors for applications requiring freely adjustable fixed speeds. Today, Lenze has taken another step forward, and our innovative technology: the combination of Lenze Smart motors and g500 series reducers, makes many of the equipment manufacturers' tasks easier, especially when it comes to torque and reduction ratios.
Based on our precision-designed g500 series reducers, this drive solution converts motor speed to torque as intelligently and precisely as possible. The resulting drive chain delivers greater than 94% energy efficiency and adds value to its energy efficiency performance. “We critically analyze the well-known traditional drive solutions and ask ourselves what kind of applications are what customers really need in order to really benefit equipment manufacturers and plant operators. The result is not seen on the market today. The results. We are not satisfied with just providing our customers with a regular solution: we have to provide our customers with tailor-made professional solutions to meet their needs," explains Rune Friis-Knutzen, head of Lenze mechanical and electrical product strategy development. Road. Due to the low loss of the gearbox itself, the motor does not need to generate a considerable amount of energy to match the gearbox, thus increasing the overall energy efficiency of the entire system. The Lenze Smart motor and g500 reducer portfolio is perfect for horizontal material handling applications, so customers only have to pay for the range of features they really need. In addition, because the solution has low heat consumption and extended service life, it is the ideal solution for customers. So, what makes this possible? This is because Lenze has adopted the latest calculations and simulation programs during the development phase of the product.
With the g500 series of gearboxes, Lenze continues the philosophy behind the Lenze Smart motor products: making the solution as easy to operate as possible – for example with AC motors – while ensuring its outstanding performance and energy efficiency which performed. This omni-directional mechatronic solution also offers another attractive advantage: the speed range of the Lenze Smart motor can be easily set up using a smartphone or via Near Field Communication (NFC). This means that with a single model, a motor speed of 500 to 2600 rpm at constant torque is achieved.
Our g500 reducer series is also an important step in adding a new dimension to the large speed range of Lenze Smart motors: today, only one combination of motor and reducer can replace the previous equipment manufacturer. A variety of drive devices to consider. In addition, the combination of Smart motors and our gearboxes offers a higher level of energy efficiency for the benefit of the user. In addition to being used in combination with Lenze Smart motors, the g500 reducer can be used with Lenze's drive-optimized motors – MH IE2 three-phase AC motors, MCA and MCS servo motors – to create an intelligent and practical solution.
The series of helical gears, spiral bevel gears and small side clearance helical gears of the g500 series reducer were introduced into the Chinese market in two stages. A small series of 45 to 600 Nm with a new aluminum housing has been introduced, and a higher level series with a power rating of up to 13,000 Nm will soon be introduced in the cast iron housing.
